How To Choose The Right Aerosol Filling Equipment For Your Production Line

There are several aspects that should be considered when choosing aerosol filling equipment. These factors include safety, variable and cost. Let’s look at each of these factors in detail. A quality aerosol filling machine will produce product that meets the quality and consistency requirements of your customers. Read on to learn how to choose the right aerosol filling equipment for your production line. This article will help you make a decision that will benefit your business and your customers.

Propane

Most aerosol filling equipment uses propane as an odourant. However, there are some risks associated with this fuel, including a build-up of liquefied gas in the equipment. Propane is also contaminated with naturally occurring radioactive material (NRM) lead 210, and using such equipment may lead to serious health and environmental risks. Propane can cause an explosion if it is inhaled by others. Propane for aerosol filling equipment may contain other chemicals, such as lead 210, which are hazardous.

LPG is usually odour-treated for general use, but is not acceptable for aerosol production. LPG is also flammable, so special vigilance is required to ensure that the product is not contaminated with fumes. Luckily, there is another alternative – DME. DME is colourless and odourless, and shares many of the same physical properties as LPG and propane.

Compressed gases like nitrogen and carbon dioxide can be used as a replacement for hydrocarbons. However, they are not as effective when it comes to filling aerosol cans, because the inert gas expands and swells the headspace in the can. Compressed gas is not efficient in filling aerosol cans, so new technology is required. But what are the benefits and disadvantages of using compressed gas instead of propane?

Propane is a flammable asphyxiant and can approach the lower explosive limit of 10%. It is important to follow all government regulations and TLVs when choosing a propane-based aerosol filling machine. In addition to safety, consider the size of your aerosol filling equipment and the volume of finished aerosol products that you will produce. For example, if you plan to produce a small number of finished aerosol products, you will need a machine with a high filling capacity.

Variability

The demand for automatic aerosol filling equipment is growing as more chemical products are becoming available in a spray can. Consumers are increasingly opting for aerosol products over liquid oils. In addition to consumer use, aerosol products are becoming a common part of industrial processes, including cleaning sprays and cooking sprays. For these reasons, manufacturers of aerosol filling equipment are making their products more versatile.

Continuous motion aerosol equipment, on the other hand, is in continuous motion, allowing higher speeds and higher output. BGI offers continuous motion rotary equipment that can fill aerosol cans at speeds of 300cpm or higher. BGI builds continuous motion equipment for both traditional aerosol configurations and bag-on-valve configurations. In the former, the primary functions of aerosol filling equipment are performed on separate machine bases and linked together by a conveyor.

Safety

The British Aerosol Manufacturers’ Association has produced a guide for safety and good practice in the manufacture and storage of aerosols. This publication covers flammable aerosols. This guidance must be followed in order to avoid any incidents involving falling aerosols or any other hazards from flammable vapours. Inspectors should report any inaccuracies in this guidance to the responsible authority. This is CM NIG, Area 17 (UK) – a national regulatory authority for aerosol safety.

The safety of aerosol filling equipment requires that the containers are tested for leakage after filling. This is usually done by immersing them in a bath of heated water. The bath should be equipped with temperature-controlling equipment with high and low-temperature alarms. The bath should also have a plant shut-down system that automatically empties any containers when the filling line is stopped. The water temperature and dwell time must be high enough to prevent the explosion of the aerosols.

Propellers are used for propellant. Propellers can be either liquified or compressed gas. The latter has the advantage of not being flammable and is safer than the former. The propellant can be mixed with the product in the bag or can be welded to the packaging bag. Unlike conventional packaging, bag-on-valve aerosol packaging is environmentally-friendly. Aerosols are also recyclable, meaning less waste than traditional packaging.

The quality of aerosol filling equipment depends on its design and its main parts. If the machine uses gas or propellants, it is important that the crimping and sealing processes are completely explosion-proof. It is essential to keep a safe and clean environment during aerosol filling and storage. This will ensure the safety of workers as well as the quality of finished aerosol products. Once the process is automated, the machine will automatically shut off when the process ends.

Cost

You can purchase aerosol filling equipment at a low cost. This equipment can pack deodorant, polyurethane, and Styrofoam. Its productivity is low and the cost of purchasing such a machine may be less than a few hundred dollars. The machine has multi-functional settings and pneumatic automation. These machines can offer safety to employees, including an automatic cap-fixing system. They can also parcel the finished aerosols.

When it comes to the cost of purchasing aerosol filling equipment, you’ll need to consider the type of aerosols you plan to fill. Fully automatic aerosol filling machines are great for high-speed applications, as they include transports and electro/pneumatic PLC controls. These machines can handle both thick fluids and particles and are made to handle high-speed production. You can also purchase equipment that performs other functions such as gas filling, crimping, vacuuming, and gas restoration.

You’ll need a machine with a good air pressure to fill aerosols. Make sure the nozzle has a tight seal, and replace the lower nozzle as needed. Make sure the machine has power and a switching power supply with a DC24V output. The feeding system is at the heart of your aerosol filling machine, and it’s vital to maintain it properly. After you’ve purchased your machine, you should take a moment to clean it with a soft cleaning liquid and check that it doesn’t leak.

When purchasing aerosol filling equipment, you’ll want to be cautious and ensure the company is legitimate. It’s also important to consider the reputation of the seller. Avoid buying from sellers who don’t have any experience in manufacturing quality aerosol filling equipment. Buying from an online seller with a good reputation is crucial. Remember that many scammers are out there, so make sure the seller’s reputation is solid.

Application

Various applications for aerosol filling equipment include packaging of household goods, cosmetics, and automotive products. They provide convenient packaging, regulate volatile ingredients, and control production speeds. These machines start from an empty container, which is then pumped with a liquid or gaseous mixture. They can also store liquid products for long periods. Despite their many advantages, however, some problems may arise. Here are some tips to get the most out of your aerosol filling equipment.

Continuous motion aerosol equipment is always in motion and thus can support filling at higher speeds. The continuous motion rotary equipment by BGI is capable of filling at up to 300 cpm. BGI also manufactures continuous motion equipment for traditional aerosol and bag on valve configurations. The primary aerosol functions are performed on independent machine bases that are linked together by a conveyor. Hence, continuous motion machines are a good choice for high-volume production.

The automatic method is the most common and popular method for aerosol filling. The machine works by injecting liquid from two valves into a sealed container. The machine will rotate upside down to release residual pressure and break the air bubbles that form on the surface. These machines are available in various types and features, and you can choose the right one for your needs. You can choose a fully automatic machine, semi-automatic machine, or manual machine, depending on the needs of your company.

Automated aerosol filling machines are becoming increasingly sophisticated. They have increased speed and accuracy, and can run at high speeds. They make application of aerosols easier and more comfortable for both the operator and patient. These machines can handle thick liquids or particles and have numerous features, including gas filling, crimping, and vacuuming. They also offer an automatic vacuum and gas restoration. A fully automatic machine is more suitable for high-speed aerosol filling applications.